Process Engineer Injection Molding

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Fresenius Medical Care

Provide engineering support, including troubleshooting of equipment/tools, training initiatives, upgrades, and enhancements for efficiency and safety;
Utilize data-driven approaches to identify and implement process parameter adjustments, enhancing quality and productivity;
Assist in the introduction of new products, overseeing process modifications related to methods, parameters, and material specifications;
Investigate quality events using Root Cause Analysis (RCA);
Lead the installation and validation of equipment, writing and executing regulatory documentation (OQ and PQ);
Develop internal/external systems to support the replication of best practices and lessons learned;
Track equipment downtime, identify bottleneck, and report downtime appropriately;
Implement and maintain standard operations across all injection molding machines and molds: layout plan, process improvement plan and execution, equipment capacity estimation;
Implement and promote Lean Management techniques in all the areas of the organization;
Analyze and identify potential areas of process improvement;
Manage documentation and control lean outcomes, supervising improvement actions.

Master’s degree or similar education level in engineering disciplines;
Minimum 3 years of professional experience as a Process Engineer Injection Molding;
Familiar with injection molding FEA techniques and results interpretation;
Good knowledge of thermoplastic polymers and mold design;
Good understanding of the main process validation methodologies (process data analysis for the best parameters identification, set up and optimization);
Lean Six Sigma Green Belt will be considered an advantage;
Expertise in FMEA’s;
Strong ability to apply fundamental engineering principles to process understanding, problem solving and process improvement;
Strong aptitude and troubleshooting skills to diagnose process issues;
Strong Root Cause Analysis understanding;
Strong communication and teamwork skills to collaborate effectively with colleagues;
English level intermediate.